Thu 19 May 2011, 09:27 GMT

New engines designed to lower fuel consumption


Low-speed Wärtsilä engines are due to be launched in 2013-14.



Wärtsilä has announced that it has strengthened its offering in the mid-size, low-speed engine sector by adding new 62- and 72-bore low-speed engines to its portfolio using technology designed to enable operators to lower fuel consumption.

These standardised engines are said to offer high propulsion efficiency, reliability, and optimised total cost of ownership for customers in the bulker, tanker, and feeder container markets.

Both engines employ Wärtsilä low-speed technology, and incorporate electronically-controlled fuel supply and control. The 62-bore engine with a bore of 620 mm has four to eight cylinders, each with an output of 2660 kW at a speed of 97-103 rpm. The 72-bore engine has a bore of 720 mm and four to eight cylinders, each with an output of 3610 kW at a speed of 84-89 rpm.

Development work on the new engines has been carried out at Wärtsilä's Low-Speed Competence Centre in Winterthur, Switzerland following a feasibility study in 2010.

The first 62-bore engine will be available for delivery in September 2013 and the first 72-bore engine will be available approximately one year later.

The new engines are designed to serve the merchant fleet in vessels that use smaller engines. The primary targets for the 62-bore engine are smaller capesize bulk carriers, Panamax bulk carriers, Aframax tankers, and handysize container vessels, while capesize bulk carriers, Suezmax tankers, and Sub-Panamax to Panamax container vessels are ideal applications for the 72-bore engines.

"At launch, the new engines are IMO Tier II compatible and available with IMO Tier III solutions. The design philosophy and main engine parameters have been selected to give high levels of reliability as the first priority. At the same time, the design enables the lowest possible manufacturing costs," said Lars Anderson, Vice President, Merchant, Wärtsilä Ship Power.

Since the engine design parameters also allow for a compact engine room, shipyards can now use the same engine room module for various vessel types, from bulk carriers and tankers to container vessels. Furthermore, owners can rationalise their crew training and spares for the entire fleet.

Benefits for ship owners, operators, and shipyards

The new engines are said to offer significant benefits to both shipowners and operators. The stroke/bore ratio offers internal efficiency with a gain of 1-2 percent compared to current engines, and depending on the vessel type, the lower engine speeds make it possible to improve propulsion efficiency by 2-6 percent, according to Wärtsilä.

The layout fields of both engines are extended to maintain output, while allowing an increased shaft speed. The extended fields offer added flexibility to select the most efficient propeller speed for the lowest daily fuel consumption, and the most economic propulsion equipment, for a wide varity of vessel types. This concept was first applied successfully with the Wärtsilä RTA/RT-flex 82 bore engines.

The new engine designs also offer de-rating possibilities, which can further improve either the engine's internal efficiency or its propulsion efficiency, or both. Overall efficiency gains of 5-8 percent at vessel level can therefore be expected. As this directly reduces the emission levels of carbon dioxide (CO2), sulphur oxides (SOx), and nitrogen oxides (NOx), it will be easier for shipyards to satisfy EEDI (Energy Efficiency Design Index) requirements.

Wärtsilä's common-rail technology

Wärtsilä is a leader in common-rail technology for electronically-controlled low-speed marine engines. These engines incorporate the latest electronically-controlled common-rail technology for fuel injection, valve actuation, engine starting, and cylinder lubrication with direct benefits to shipowners.

"Wärtsilä's common-rail technology plays a key role in enabling shipowners to meet the challenges of higher fuel costs," Wärtsilä said.

The technology provides a high degree of flexibility in engine settings designed to give lower fuel consumption, very low minimum running speeds, smokeless operation at all running speeds, and outstanding control of exhaust emissions.

The regulation of engine operation provided by the Wärtsilä electronically controlled engine system allows for good manoeuvring capabilities and the lowest possible operating speed, for example, during canal passages and port entrance.


American Bureau of Shipping (ABS) logo. ABS introduces nuclear-ready notation for marine and offshore assets  

The classification society has released what it describes as an industry-first notation to support future nuclear conversion of vessels and offshore assets.

AiP handover ceremony for NEXTGEN Energy Hub (NGEH) design. ABS grants approval in principle for Seatrium’s NEXTGEN Energy Hub design  

The hub concept integrates ammonia bunkering, power generation and electric vessel charging in a single unit.

Jumbo Maritime crew aboard vessel. Jumbo orders two methanol-ready L-Class heavy lift vessels from Dajin Heavy Industry  

Dutch heavy lift specialist Jumbo signs newbuilding contract for two 25,000-dwt vessels.

China flag. Zhoushan completes first bonded bunker operation at Majishan port area  

The operation marks full fuel supply coverage across all general cargo terminals in Zhoushan's port system.

US dollar banknotes. Port of Long Beach launches $1m methanol bunkering challenge for oceangoing vessels  

A $1m prize aims to kick-start commercial methanol bunkering at one of North America's busiest ports.

Core Power, Athlos Energy, Deon Policy Institute and ABS logos. Greece floating nuclear study finds no fundamental barriers to implementation  

A PESTLE assessment of floating nuclear power plants in Greece identifies framework gaps, not feasibility barriers.

Northern Pathliner alongside Bergen LNG vessel. Molgas completes LNG cool-down and bunkering for Northern Pathliner at Northern Lights terminal in Norway  

Operation carried out at Øygarden facility, with K Line and Integr8 Fuels in the supply chain.

Rendering of a G2 Ocean OHGC vessel. G2 Ocean expands fleet with six future-fuel ready gantry crane vessels  

Open hatch specialist adds vessels and jet sail technology as part of a broad fleet renewal programme.

CMA CGM Adventure vessel at Port of Mombasa. LNG-powered CMA CGM Adventure makes first call at the Port of Mombasa  

Kenya Ports Authority receives its first large LNG-fuelled container vessel.

Liam Blackmore, Lloyd's Register. Maritime trio shapes IMO safety guidelines for ammonia as marine fuel  

Real-world operational experience feeds directly into new IMO ammonia fuel safety framework.