Tue 16 Jun 2015, 13:09 GMT

Carl Buttner tanker to be equipped with scrubber


BNG Scrubber is designed as a hybrid system, which means that both open-loop and closed-loop methods can be used.



German firms Babcock Noell GmbH and Carl Büttner have agreed to equip a tanker of the Büttner fleet with a BNG Scrubber for precipitation of sulphur oxide (SOx).

In a statement, Babcock Noell explained that it has "designed and built various turnkey desulfurization systems, so-called scrubbers for power plants and industrial plants during the past 40 years".

The company added: "This long-term experience is the fundament for developing a scrubber for ships. At Babcock Noell all engineering capacities are available to offer turnkey solutions also for the maritime industry. Being integrated in the Bilfinger Group, Babcock Noell can ensure services for maintenance and operation of the scrubber worldwide.

"Carl Büttner's fleet operates almost exclusively along the European coasts and is therefore suited for showing the technical and economic benefits of the system.

"While in Europe these past years the focus was on minimizing airborne emissions from power plants, it has now shifted to ships. Ships are powered by heavy fuel oil, which contains a certain percentage of sulfur that is released as sulfur dioxide and causes air pollution. Emission Control Areas – ECA - were established to improve the air quality, in particular close to the coasts. At present, the North Sea and the Baltic Sea, as well as the coasts off North America belong to these areas, which are to be expanded further in the coming five to ten years. In the period between 2020 and 2025, the sulfur content of the fuel will be limited to a maximum of 0.5 percent of sulfur, with the existing stricter ECAs continuing to limit the sulfur content to 0.1 percent during that period.

"As of 1 January 2015, ships in the Emission Control Areas may only use low-sulfur fuels with a maximum sulfur content of 0.1 percent or, alternatively, need to be equipped with desulfurization systems. As low-sulfur diesel is very expensive compared to the standard diesel, scrubbers represent a significantly more economical solution in many cases.

"The BNG Scrubber for the tanker MT Aurelia of the shipping company Carl Büttner is designed as a hybrid system, which means that both the open-loop and closed-loop methods can be implemented. In the open-loop system, the outgoing exhaust gases containing sulfur are washed with seawater, which may then be discharged into the sea after being treated according to the legal requirements. The closed-loop method eliminates any discharge of process water in particularly protected areas.

"The BNG Scrubber's sophisticated multi-stream concept is a trendsetting task for the team of experts at Babcock Noell and for the experienced advisory team at Carl Büttner. This concept enables dedusting and scrubbing the flue gases of two main engines (3 + 4 MW), of the two auxiliary engines, and the boilers.

"According to the developer, the BNG Scrubber features the following system characteristics: system design chosen ensures cost-optimized operation of the BNG Scrubber, compact design, use of non-corrosive materials based on long-term experience with highly corrosive flue gases, use of low-maintenance system components and high system availability thanks to system redundancy of vital system components.

"Special attention is paid to the design of the scrubber process water treatment; a substream of the process water is treated in a unit for precipitating heavy metals. Hence, the selected technology exceeds the present legal requirements.

"Babcock Noell implements the project as a turnkey solution with Babcock Noell's scope of responsibilities covering the dockyard works and all design services. The customer benefits as time-consuming and costly interface coordination is eliminated."


UEC60LSJ ammonia-fuelled engine render. J-ENG secures orders for four ammonia-fuelled engines under Japanese PCTC project  

Vessels form part of plan to build four ammonia-fuelled car carriers, a dedicated bunkering vessel and supply chain.

Hanwha Power receives ABS AiP for battery-powered containership design. ABS grants AIP to Hanwha Power for 1,700-TEU battery-powered container ship  

Design uses roughly 151 MWh of swappable battery storage for fully electric propulsion on a container vessel.

Peter Krahenbuhl, WinGD. WinGD signs first licence deal with HD Hyundai Marine Engine to expand Korean production  

Mid-bore engine portfolio gains new production route into Korea's bulk carrier and tanker newbuild markets.

ONE Symphony naming ceremony. Ocean Network Express names ammonia- and methanol-ready newbuild ONE Symphony  

Vessel features conventional diesel main engine, with concept designs approved for possible future conversion to methanol or ammonia.

Sing Fuels logo. Sing Fuels seeks Asia-based supply trader to bolster bunker procurement team  

Singapore bunkering firm is recruiting a supply trader to manage marine fuel purchasing across Asia.

MOL joint naming ceremony. MOL names world's first ammonia-fuelled Capesize bulk carriers  

Naming of Ruri Mirai, Ruri Sekai and Ruri Hikari signals ammonia's arrival as a marine fuel for large bulk carriers.

Washington State Hybrid-Electric 160-Auto Ferry vessel render. ABB wins Washington State Ferries' third hybrid-electric vessel order  

ABB extends its role in the US ferry operator's electrification programme, which targets emission-free operations by 2050.

Aurora Borealis vessel. Kawasaki Heavy Industries delivers LPG-fuelled carrier Aurora Borealis  

Ship could also be modified in future to allow for ammonia-fuelled operation.

Rendering of Estonia's first shore-charged electric ferry. Estonian State Fleet's shore-charged electric ferry completes model testing in Germany  

Hull and propulsion tests show the vessel's energy consumption remains within contracted limits with room to spare.

Kypros Island vessel. Tsuneishi delivers first methanol dual-fuel Kamsarmax bulk carrier from Chinese yard  

Shipbuilder claims progress towards establishing a mass-production system for vessels designed to reduce environmental impact.